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The significance and Use of Pilling Resistance test

2019-04-24 17:32
Acceptance Testing—This method of testing fabrics for resistance to pilling is not recommended for acceptance testing.If it is used for acceptance testing, it should be used with caution because interlaboratory data are not available. In some cases the purchaser and the supplier may have to test a commercial shipment of one or more specific materials by the best available method, even though the method has not been recommended for acceptance testing.
 
1、If there is a disagreement arising from differences in values reported by the purchaser and the supplier when using Test Method D 3514 for acceptance testing, the statistical bias,if any, between the laboratory of the purchaser and the laboratory of the supplier should be determined based on testing specimens randomly drawn from one sample of material of the type being evaluated. Competent statistical assistance is recommended for the investigation of bias. A minimum of two parties should take a group of test specimens which are as homogeneous as possible and which are from a lot of material of the type in question. The test specimens should then be randomly assigned in equal numbers to each laboratory for testing. The average test results from the two laboratories should be compared using an acceptable statistical protocol and probability level chosen by the two parties before the testing begins. Appropriate statistical disciplines for comparing data must be used when the purchaser and supplier cannot agree. If a bias is found, either its cause must be found and corrected, or the purchaser and the supplier must agree to interpret future test results with consideration for the known bias.
 
2、The pilling of textile fabrics is a very complex property because it is affected by many factors which may include type of fiber or blends, fiber dimensions, yarn and fabric construction, and fabric finishing treatments. The pilling resistance of a specific fabric in actual wear varies more with general conditions of use and individual wearers than in replicate fabric specimens subjected to controlled laboratory tests. This experience should be borne in mind when adopting levels of acceptability for any series of standards.
 
3、Finishes and fabric surface changes may exert a large effect on pilling. It is recommended that fabrics be tested after laundering or drycleaning, or both. Testing before refurbishing may also be advisable. Prior agreement between interested parties should determine the state of test.
 
4、Pills vary appreciably in size and appearance and depend on the presence of lint and degree of color contrast.These factors are not evaluated when pilling is rated solely on the number of pills. The development of pills may be accompanied by other surface phenomena such as loss of cover, color change, or the development of fuzz. Since the overall acceptability of a specific fabric is dependent on both the characteristics of the pills and the other factors affecting surface appearance, it is suggested that fabrics tested in the laboratory be evaluated subjectively with regard to their acceptability and not rated solely on the number of pills developed. A series of standards, based on graduated degrees of surface change of the fabric type being tested, may be set up to provide a basis for subjective ratings. The visual standards are most advantageous when the laboratory test specimens correlate closely in appearance with worn fabrics and show a similar ratio of pills to fuzz.
Counting the pills and weighting their number with respect to their size and contrast, as a combined measure of pilling resistance, is not recommended because of the excessive time required for counting, sizing, and calculation.
 
5、The degree of fabric pilling is evaluated by comparing the tested specimens with visual standards, which may be actual fabrics or photographs of fabrics, showing a range of pilling resistance. The observed resistance to pilling is reported on an arbitrary scale ranging from 5 (no pilling) to 1 (very severe pilling).
 
6、pilling propensity as a result of variations in fiber, yarn and fabric structure, and finish. The applicability of the test method to non-woven fabrics has not been determined.


 

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